Zexuan Air-Assisted Flares deliver reliable, smokeless combustion by utilizing a dedicated, forced-air blower system. By mechanically injecting low-pressure air directly into the combustion zone, this system provides excellent mixing for low-to-medium BTU streams or areas where steam utility is unavailable or uneconomical.
Key Technical Advantages
Utility Independence: Eliminates the need for steam infrastructure, significantly lowering operational costs (OPEX).
Precise Air Control: Variable Frequency Drive (VFD) blowers adjust airflow dynamically based on real-time relief loads.
Low Maintenance: Simple mechanical layout with no steam-related condensate or freezing risks.
Technical Specifications
- Blower Power Supply: 380V / 460V, 50/60Hz options.
- Combustion Efficiency: ≥ 98.5%.
- Blower Pressure: Low pressure (1.5 - 5.0 kPa).
- Smokeless Range: 0 - 100% of rated air-assisted capacity.
Target Applications
- Onshore Oil & Gas Production Fields
- LNG Peak Shaving & Storage Terminals
- Biogas and Landfill Gas Facilities
Our One-Stop Engineering Workflow
Simulation & Calculation: Advanced Flarenet and Fluent modeling for thermal radiation, gas velocity, and noise profiling during FEED.
3D Mechanical Design: Site-specific structural modeling and wind load calculations matching international standards.
Fabrication & FAT: 100% factory welding inspection (RT/PT) and full loop Factory Acceptance Testing before shipment.
Global Field Support: On-site commissioning oversight and technical guidance by Zexuan field engineers for rapid international startup.