Zexuan Air-Assisted Flares deliver reliable, smokeless combustion by utilizing a dedicated, forced-air blower system. By mechanically injecting low-pressure air directly into the combustion zone, this system provides excellent mixing for low-to-medium BTU streams or areas where steam utility is unavailable or uneconomical.

Key Technical Advantages

Utility Independence: Eliminates the need for steam infrastructure, significantly lowering operational costs ( $OPEX$ ).
Precise Air Control: Variable Frequency Drive (VFD) blowers adjust airflow dynamically based on real-time relief loads.
Low Maintenance: Simple mechanical layout with no steam-related condensate or freezing risks.

Technical Specifications

Blower Power Supply: $380\text{V} / 460\text{V}$ , $50/60\text{Hz}$ options.
Combustion Efficiency: ≥ $\ge 98.5\%$ .
Blower Pressure: Low pressure ( $1.5 - 5.0 \text{ kPa}$ ).
Smokeless Range: $0 - 100\%$ of rated air-assisted capacity.

Target Applications

Onshore Oil & Gas Production Fields
LNG Peak Shaving & Storage Terminals
Biogas and Landfill Gas Facilities

Our One-Stop Engineering Workflow

Simulation & Calculation: Advanced Flarenet and Fluent modeling for thermal radiation, gas velocity, and noise profiling during FEED.
3D Mechanical Design: Site-specific structural modeling and wind load calculations matching international standards.
Fabrication & FAT: 100% factory welding inspection (RT/PT) and full loop Factory Acceptance Testing before shipment.
Global Field Support: On-site commissioning oversight and technical guidance by Zexuan field engineers for rapid international startup.

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