Enclosed Ground Flare System for LNG, Refinery and Petrochemical Applications
Enclosed Ground Flare System for LNG, Refinery and Petrochemical Applications
Enclosed Ground Flare System for LNG, Refinery and Petrochemical Applications
Enclosed Ground Flare System for LNG, Refinery and Petrochemical Applications
Enclosed Ground Flare System for LNG, Refinery and Petrochemical Applications
Enclosed Ground Flare System for LNG, Refinery and Petrochemical Applications
Enclosed Ground Flare System for LNG, Refinery and Petrochemical Applications
Enclosed Ground Flare System for LNG, Refinery and Petrochemical Applications
Enclosed Ground Flare System for LNG, Refinery and Petrochemical Applications
Enclosed Ground Flare System for LNG, Refinery and Petrochemical Applications
Enclosed Ground Flare System for LNG, Refinery and Petrochemical Applications
Enclosed Ground Flare System for LNG, Refinery and Petrochemical Applications
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Product Introduction

Customized Enclosed Ground Flare Systems for Low Radiation Gas Combustion

Zexuan provides customized enclosed ground flare systems designed for safe and efficient combustion of waste gas, relief gas and emergency vent gas from LNG, oil & gas, refinery and petrochemical facilities.

Unlike conventional elevated flare systems, enclosed ground flares operate within a refractory-lined enclosure that shields the flame, reduces thermal radiation and minimizes visible flame impact.

With integrated engineering, manufacturing and commissioning capabilities, Zexuan delivers complete enclosed ground flare solutions according to project requirements, gas composition, flow rate and environmental standards.

What is an Enclosed Ground Flare System?

An enclosed ground flare system (EGF) is an advanced flare combustion technology where the flare burners are installed inside a vertical enclosure structure.

The enclosure contains the combustion zone and provides shielding against radiation, noise and visible flame. The combustion process takes place in a controlled environment, allowing safe operation in locations where conventional elevated flares may not be suitable.

Enclosed ground flares are widely used in LNG terminals, petrochemical plants, refineries and industrial facilities where environmental requirements and community considerations are important.

Working Principle

How Does an Enclosed Ground Flare Work?

The waste gas enters the enclosed flare through a distribution system and is delivered to multiple burners located inside the combustion chamber.

Fuel gas and ignition systems ensure reliable flame initiation and stable combustion.

The refractory-lined enclosure maintains high temperature conditions, improves combustion efficiency and reduces radiation exposure to surrounding areas.

The combustion products are discharged through the top of the enclosure after complete oxidation.

Main Components of Enclosed Ground Flare System

1. Burner System

High-performance flare burners provide stable flame distribution and efficient combustion under different operating conditions.

  • enclosed flare burner
  • flare burner system

2. Refractory Lined Enclosure

The refractory lining protects the structure from high temperature and ensures long service life during continuous operation.
  • refractory lined flare enclosure

3. Ignition System

Automatic ignition and flame monitoring systems ensure reliable startup and safe operation.
4. Control System
Integrated PLC-based control systems enable automatic monitoring and operation of the enclosed flare package.
Advantages of Zexuan Enclosed Ground Flare System
Low Radiation Design
The enclosed structure significantly reduces thermal radiation compared with traditional elevated flare systems, making it suitable for facilities with limited space.
  • Low radiation flare system

Reduced Visible Flame

The flame is hidden inside the enclosure, minimizing visual impact and improving environmental acceptance.

  • Invisible flare / low visible flame flare

Low Noise Operation

The enclosed combustion design helps reduce combustion noise and improves surrounding environmental conditions.

  • Low noise flare system

Flexible Capacity Design

Zexuan designs enclosed ground flares according to gas flow rate, composition, pressure and project-specific requirements.

Enclosed Ground Flare Applications

Industries Served

LNG Terminal

Used for boil-off gas management, emergency venting and safe methane combustion.

Oil & Gas Processing

Handles relief gas and process waste gas during normal and emergency operation.

Refinery

Provides reliable flare solutions for refinery pressure relief and process safety systems.

Petrochemical Plant

Suitable for hydrocarbon waste gas combustion from chemical production processes.

Chemical Industry

Used for hazardous and combustible gas treatment.

Enclosed Ground Flare vs Elevated Flare

ItemEnclosed Ground FlareElevated Flare
Flame visibilityLowHigh
RadiationLowerHigher
Installation spaceCompactRequires safety distance
Environmental impactLowerHigher
Typical applicationLNG, chemical, urban areasLarge refinery complexes
  • enclosed ground flare vs elevated flare

Design Considerations

Gas Composition

Flare design depends on methane, hydrogen, hydrocarbons and other combustible components.
Heat Release Rate
The enclosure size and burner arrangement are designed according to total heat release requirements.
Radiation Requirement
Low radiation requirements influence burner configuration and enclosure design.
Space Limitation
Enclosed ground flares are suitable for projects where plot space and safety distance are limited.
Technical Advantages of Zexuan
Why Choose Zexuan as Your Enclosed Ground Flare Manufacturer?
Zexuan provides complete enclosed ground flare engineering solutions including:
• Process design based on gas characteristics
• Customized burner design
• Mechanical and structural engineering
• Refractory design
• Manufacturing and assembly
• Factory inspection
• Installation and commissioning support
Our engineering team works closely with EPC contractors, plant owners and industrial operators to deliver reliable flare solutions.
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