Zexuan Utility / Non-Assisted Flares are engineered for the safe, reliable disposal of gases that naturally burn cleanly without smoke, or for installations where smokeless combustion is not a regulatory prerequisite. Designed for maximum simplicity, they offer a highly economical capital investment ($CAPEX$) and trouble-free operation.
Key Technical Advantages
Minimal Capital Cost: Simplest structural design with no auxiliary utility connections required (no steam or air lines).
Ultra-Low Operational Maintenance: No moving parts or complex control loops on the flare tip, maximizing uptime.
High Reliability: Exceptional wind-stability via engineered windshields and continuous pilot monitoring.
Technical Specifications
- Gas Composition Suitability: High-BTU gases or low-molecular-weight gases (e.g., Hydrogen, Methane).
- Tip Diameter Range: Custom engineered from 2" up to 60"+.
- Destruction Efficiency: ≥ 98%.
- Wind Resistance: High-stability design stable up to 160 km/h winds.
Target Applications
- Upstream Wellhead Venting
- Emergency Overpressure Dumping (Clean Gases)
- Remote Pipeline Blowdown Stations
Our One-Stop Engineering Workflow
Simulation & Calculation: Advanced Flarenet and Fluent modeling for thermal radiation, gas velocity, and noise profiling during FEED.
3D Mechanical Design: Site-specific structural modeling and wind load calculations matching international standards.
Fabrication & FAT: 100% factory welding inspection (RT/PT) and full loop Factory Acceptance Testing before shipment.
Global Field Support: On-site commissioning oversight and technical guidance by Zexuan field engineers for rapid international startup.