Essential details
MOQ:1
Shipping:Ocean freight
Product Introduction
High Concentration VOCs | Gas-Liquid Co-Firing | Clogging Resistant | Secondary Heat Recovery
The Zexuan Thermal Oxidation (TO) System is the definitive destruction choice for high-concentration, highly toxic, or particulate-laden process streams. Operating via a wide open-chamber "Direct Flame" methodology at 750℃ to 1,100℃ with a 0.5–2.0 second residence time, it eliminates high-load waste without clogging risks. Downstream energy can be recovered via custom recuperative heat exchangers.
Key Technical Advantages:
- Anti-Clogging Path: No restrictive ceramic beds; easily handles heavy tars, soot, dust, and polymers without fouling.
- Co-Firing System: Configured with multi-inlet burner arrays to incinerate process gases and atomized hazardous liquid waste simultaneously.
- Heat Recovery Options: Integrates with recuperative exchangers, steam boilers, or thermal oil heaters to return up to 70% energy to the plant.
- Premium Alloys: Internal high-temp zones use high-alumina refractories, with Inconel 625 or Hastelloy used for acidic/chlorinated gases.
Technical Specifications：
- Air Flow Capacity: 500 to 40,000 Nm³/h
- Destruction Efficiency (DRE): 99% - 99.99%
- Operating Temperature: 750℃ - 1,100℃
- Residence Time: 0.5 to 2.0 seconds
- Inlet Limits: Safely processes rich feeds exceeding 25% LEL with explosion-proof controls.
Target Applications：
- Chemical & Refining: Distillation tail gases, high-strength chemical vents, tank farm exhausts.
- Pulp & Paper: Highly concentrated non-condensable gas (NCG) sulfur loops.
- Wastewater Processing: Sludge dryer off-gases and ammonia-heavy vapor streams.
Our One-Stop Engineering Workflow
- Simulation & Calculation Advanced Flarenet & Fluent modeling for thermal radiation, gas velocity, and noise profiling.
- 3D Mechanical Design Site-specific structural modeling and wind load calculations matching global standards.
- Fabrication & FAT 100% factory welding inspection (RT/PT) and full loop Factory Acceptance Testing.
- Global Field Support On-site commissioning oversight and technical guidance by Zexuan field engineers.