The Zexuan Biogas & Landfill Gas (LFG) Flare System is a premier thermal disposal and environmental containment technology, specifically engineered to process low-calorific, moisture-saturated, and highly corrosive organic waste gas streams. Purpose-built for agricultural anaerobic digesters, municipal solid waste landfills, and industrial wastewater treatment plants, this system ensures safe, continuous emissions control. By deploying advanced thermodynamics and climate-proof automation, Zexuan guarantees optimal gas destruction, odor elimination, and absolute regulatory compliance even under extreme environmental conditions.
- Corrosion-Resistant Metallurgy: Fabricated with high-grade stainless steel (SS316L/SS310S) to withstand high concentration of H2S, siloxanes, and saturated moisture.
- High Destruction Efficiency (DRE): Achieves ≥ 99% to 99.5% VOC and methane destruction removal efficiency, strictly meeting global clean air mandates.
- Wide Operational Turndown: Features a dynamic turndown ratio up to 10:1, allowing stable combustion despite severe gas flow and pressure fluctuations.
- Weatherproof Autonomous Operation: Equipped with windproof pilots, automated multi-spectrum UV/IR flame monitoring, and an instant re-ignition algorithm.
- Applicable Gases: Biogas, Landfill Gas (LFG), Digester Gas, Coalbed Methane.
- Destruction Removal Efficiency (DRE): ≥ 99% (Open Utility Type) / ≥ 99.5% (Enclosed Ground Type).
- Turndown Capability: Up to 10:1 multi-stage staging matrix.
- Control System: Fail-safe PLC control cabinet (Siemens/Allen-Bradley) with SCADA/DCS integration.
- Safety Interlocks: High-integrity detonation flame arrestors, fast-acting pneumatic/electrical shut-off valves.
- Agricultural Anaerobic Digesters & Biogas Plants
- Municipal Solid Waste (MSW) Landfills
- Industrial Wastewater Treatment Facilities (ETP/WWTF)
- Food Waste and Organic Waste Recycling Projects
Our One-Stop Engineering Workflow
Simulation & Calculation: Advanced Flarenet and Fluent modeling for thermal radiation, gas velocity, and noise profiling during FEED.
3D Mechanical Design: Site-specific structural modeling and wind load calculations matching international standards.
Fabrication & FAT: 100% factory welding inspection (RT/PT) and full loop Factory Acceptance Testing before shipment.
Global Field Support: On-site commissioning oversight and technical guidance by Zexuan field engineers for rapid international startup.


