Zexuan Steam-Assisted Flares utilize controlled, high-velocity steam injection to draw in large volumes of ambient air, maximizing turbulence and combustion efficiency. Engineered for heavy hydrocarbon services, these flares ensure complete, smokeless combustion even during high-load relief scenarios, minimizing environmental impact.
Key Technical Advantages
High-Efficiency Smokeless Combustion: Multi-port steam nozzles optimize the steam-to-hydrocarbon mixing ratio to eliminate black smoke.
Radiation & Noise Mitigation: Advanced burner geometries lower thermal radiation and control high-frequency steam noise.
Extended Tip Lifespan: Continuous steam flow provides a cooling effect, protecting the flare tip from thermal degradation and flame lick.
Technical Specifications
- Smokeless Capacity: Up to 98%+ of maximum design relief load.
- Design Temperature: Up to 1100℃ (using high-nickel alloys like Inconel).
- Steam Pressure Requirement: 0.5 - 1.0 MPa (typical).
- Turndown Ratio: Up to 10:1.
Target Applications
- Oil and Gas Refineries
- Large-scale Petrochemical & Ethylene Plants
- Chemical Processing Facilities
Our One-Stop Engineering Workflow
Simulation & Calculation: Advanced Flarenet and Fluent modeling for thermal radiation, gas velocity, and noise profiling during FEED.
3D Mechanical Design: Site-specific structural modeling and wind load calculations matching international standards.
Fabrication & FAT: 100% factory welding inspection (RT/PT) and full loop Factory Acceptance Testing before shipment.
Global Field Support: On-site commissioning oversight and technical guidance by Zexuan field engineers for rapid international startup.