Essential details
MOQ:1
Shipping:Ocean freight
Product Introduction
The Zexuan Flue Gas Treatment Equipment is an advanced, high-integrity environmental containment solution engineered to remove hazardous pollutants from industrial exhaust streams. Specifically designed for waste incinerators, chemical processing lines, metallurgical plants, and heavy-duty boilers, this comprehensive multi-pollutant control system efficiently captures and neutralizes volatile organic compounds (VOCs), acid gases (SOx, HCl, HF), nitrogen oxides (NOx), and heavy metals/particulate matter (PM). By combining customizable dry, semi-dry, or wet scrubbing systems with cutting-edge catalytic reduction, Zexuan guarantees absolute compliance with the most stringent global emissions standards, including US EPA and EU Industrial Emissions Directive (IED) mandates.
Key Technical Advantages:
- Multi-Pollutant Synergistic Removal: Integrates dedusting, acid gas scrubbing, and DeNOx technology within a single optimized layout, achieving high-efficiency destruction removal.
- Advanced DeNOx Capabilities: Features high-efficiency Selective Catalytic Reduction (SCR) or Selective Non-Catalytic Reduction (SNCR) modules, driving NOx reduction efficiencies above 95%.
- Corrosion-Proof & Thermal Resilience: Critical components and inner shells are fabricated using heavy-gauge high-grade stainless steel (SS316L), Inconel alloys, or corrosion-resistant refractory linings to eliminate structural fatigue from acidic flue condensation.
- PLC-Automated Chemical Dosing: Managed via an intelligent PLC control cabinet that automatically responds to real-time continuous emissions monitoring system (CEMS) data, optimizing reactant dosing to drastically cut plant operational costs.
Technical Specifications：
- Removal Efficiency: SO2 ≥ 98% | NOx ≥ 95% | Particulate Matter (PM) ≥ 99.9% | HCl/HF ≥ 99%
- Design Temperature Range: Up to 800℃ structural rating (tailored per upstream process loop).
- Control Architecture: PLC-integrated cabinet with automated reactant loops and SCADA/DCS tracking.
- Residence Time: 0.5 to 2.0 seconds
- Inlet Limits: Safely processes rich feeds exceeding 25% LEL with explosion-proof controls.
Target Applications：
- Hazardous & Municipal Waste Incineration plants (Tail gas cleanup).
- Chemical & Petrochemical Processing (Process vents and furnace exhausts).
- Metallurgical & Smelting Facilities (Sintering and heavy blast furnace gases).
- Industrial Boiler & Power Infrastructure (Coal, biomass, or heavy-fuel oil flue streams).
Our One-Stop Engineering Workflow
- Simulation & Calculation Advanced Flarenet & Fluent modeling for thermal radiation, gas velocity, and noise profiling.
- 3D Mechanical Design Site-specific structural modeling and wind load calculations matching global standards.
- Fabrication & FAT 100% factory welding inspection (RT/PT) and full loop Factory Acceptance Testing.
- Global Field Support On-site commissioning oversight and technical guidance by Zexuan field engineers.