ZeXuan has successfully completed the manufacturing, factory acceptance testing (FAT), and delivery of a skid-mounted LNG & LPG flare system for a terminal project. The modular flare package was engineered to provide reliable boil-off gas (BOG) disposal and emergency vapor combustion while reducing on-site installation time.
Designed as a complete skid-mounted solution, the system integrates the flare burner, pilot ignition, control panel, safety protection devices, and instrumentation into a single compact package, enabling rapid commissioning after arrival on site.
Customer Requirements
The customer required a flare system capable of:
Requirement | Solution |
Rapid project deployment | Fully skid-mounted package |
Reliable BOG combustion | Multi-stage burner design |
High operational safety | PLC safety interlocks and flame monitoring |
Low-temperature operation | Cryogenic-ready components |
Easy maintenance | Modular integrated design |
Factory Acceptance Testing
Before shipment, the complete flare system successfully passed comprehensive Factory Acceptance Testing (FAT), including:
- Burner ignition testing
- Pilot flame verification
- Flame monitoring validation
- Emergency shutdown (ESD) testing
- PLC control logic verification
- Leak testing
- Instrument calibration
The factory-tested configuration minimizes field commissioning work and helps customers shorten project schedules.
Key Features
Feature | Benefit |
Skid-mounted design | Fast installation |
Modular construction | Simplified transportation |
PLC automatic control | Stable operation |
Cryogenic-ready materials | Suitable for LNG service |
Multi-stage combustion | Wide operating range |
Continuous pilot burner | Reliable ignition |
Remote monitoring | Easy operation |
Typical Applications
The skid-mounted flare system is suitable for:
- LNG Receiving Terminals
- LNG & LPG Bunkering Facilities
- LPG Storage Terminals
- Peak Shaving Plants
- Satellite LNG Stations
- FSRU Projects
- Temporary Gas Disposal Systems
- Emergency Venting Applications
Why Customers Choose ZeXuan
Every ZeXuan flare system is engineered to provide:
- Shorter installation time
- Reduced civil construction costs
- Reliable combustion performance
- High operational safety
- Flexible modular deployment
- Factory-tested quality assurance
Whether for permanent terminal installations or temporary BOG management projects, ZeXuan skid-mounted flare systems help operators improve safety, reduce emissions, and accelerate project execution.
Looking for a reliable LNG or LPG flare solution?
ZeXuan provides customized skid-mounted flare systems for LNG terminals, LPG facilities, bunkering stations, FSRUs, biogas projects, and industrial gas applications. Contact our engineering team to discuss your project requirements.